2HL Food Grade SS304 Fabrication For Pilot Brewing Equipment With 50mm PU Insulation
2HL Pilot Brewing Equipment Purpose
Purpose – Imitation of performance of larger brewing systems, in order to perform tests, demonstrations and to serve educational purposes or occasionally hobbyists.
Batch Size – For the time being, 50 liter to 235 liter (2 bbl).
2HL Pilot Brewing Equipment Main Configuration
Brew House Design
Steam heated three vessels brew house.
The prototype design has a Mash Kettle with a variable speed agitator and steam jackets regulated by temperature controller. Dedicated Mash Pump transfers mash into a Lauter Tun. Single runoff outlet below the false bottom. Sparging through a stationary spray ball. Variable speed rakes and knives.Brew Kettle with multiple steam jackets for controlled and rolling boil. Built-in Whirlpool to separate wort from trub. Single stage Heat Exchanger. Two- or four vessels design is also possible.
Configuration – The brew house comes with at least one cylindroconical temperature controlled fermenter (unitank) and one dish-to-dish temperature controlled bright/lagering tank. More fermenters and bright tanks can be added. Modular design with frames on wheels.
Automation – The system is automated from heating of mashing water to whirlpool. The heart of the automation is a computer with a touch screen display. PT100 sensors, ultrasonic level sensor, electronic flow meter, pressure regulated pneumatic butterfly valve help control temperature levels, lautering, sparging. Manual and semi-automatic design also available.
Aesthetic Design – Vessels are copper clad, arranged in a pleasing manner with pumps, process piping, control panel.
Brewing System Description
| Brewing System | Components | Specification |
| Grinding System | Miller | Double Roller, Noise<60db |
| Heating System | Boiler | Electric, Gas, Oil, Coal Type/CE certification |
| Brewhouse System | Mash/Lauter tun | Mashing Process: Decoction. Infusion. Multi-step infusion |
| Heating source: Steam, Electric, Gas |
| SUS304,Interior :3mm, Exteior:2mm |
| Brew Kettle/ | SUS304,Interior :3mm, Exteior:2mm |
| Whirlpool Tank | SUS304,Interior :3mm, Exteior:2mm |
| Hot Water Tank | Stainless Steel 304 |
| Heat exchanger | Stainless steel plate |
| Fermentation System | Fermentation Tank | Top manway |
| Dimple Plate Cooling jacket |
| Carbonation port to fill CO2 |
| Yeast Adding Tank | SUS304 Stainless Steel |
| Cooling System | Glycol Water tank | Equiped with PU level indicator |
| Chiller | UL/CE certified electric elements,Copeland compressor |
| Pump | |
| Cleaning System | / | SUS304 full welded |
| / |
| Pump |
| Control System | Control Cabinet | Manual/Semi-automatic/Automatic |
Fermentation Tank
| Fermentation Tank | Standard stainless steel conical cylindrical fermentation tanks |
| Single size as brewhouse is common |
| Beer Bright Tank | Adopting scientific pressure maintaining and temperature cooling technology. |
| Equipped with rotary spray ball,carbonation stone device,relief valve,pressure regulating valve,etc. |
| The tank wall and bottom cone are welded with cooling jacket device to reach quick cooling and section cooling purpose. |
